Bioreactors & Biogas Test Equipment
Date:2024-12-18 16:42:22

German UIT company mainly provides bioreactors and biogas test equipment and various solutions, and is committed to providing high-quality and reliable equipment to help customers optimize biogas production, analysis, and R&D process flow.


Technical Features


BT P2

  • Biogas testing equipment BTP2 is the basic system for matrix testing and gas potential testing.

  • Working volume of glass reactor: 5 liters, 15 liters, 30 liters, 60 liters

  • The continuous operation of the equipment is achieved through automatic feeding function

  • Electric heating

  • Double-layer stirrer with airtight shaft

  • Binding pump for pH control

  • Gas bags that collect gas samples

  • Continuous monitoring of pH, temperature and redox potential, as well as measuring gas volume

  • SENSOcontrol with touch screen

  • Bracket system

image.png



BT P2 analyzer

  • Biogas testing equipment BTP2 ANALYZER is the first upgraded version of BTP2, mainly used for research on actual matrix or gas potential testing

  • The BTP2 ANALYZER is equipped with a gas mass analysis module (CH4, CO2, H2S, O2 and optional H2), which cannot be expanded with additional reactors compared to the BTP2 control system.

  • Working volume of glass reactor: 5 liters ~ 1000 liters

  • The continuous operation of the equipment is achieved through automatic feeding function

  • Electric heating

  • Double-layer stirrer with airtight shaft

  • Binding pump for pH control

  • Gas bags that collect gas samples

  • Measuring equipment: - Gas quantity

-pH/redox/temperature

-Gas mass measurement system

  • SENSOcontrol with touch screen

image.png


BT P2 volumes 90-10001

  • The BTP2 biogas test equipment is used for matrix testing, gas production testing and process optimization, with 400 liters and 1000 liters reactors used for pilot tests.

  • The system is equipped with a wide range of online measurement technologies (gas quantity, pH value, temperature)

  • Working capacity of stainless steel reactor (equipped with silicone heating pad): 80 liters, 120 liters, 150 liters, 400 liters, 1000 liters

  • The continuous operation of the equipment is achieved through automatic feeding function

  • Electric heating: T-control heating control system, which can automatically set the target temperature in the reactor with high accuracy

  • Double-layer stirrer with airtight shaft

  • Binding pump for pH control: SENSOcontrol data acquisition and control system can be connected to the UIT pump module to achieve pH control in the reactor

  • The reactor can be expanded by gas analyzer

  • Gas bags that collect gas samples

  • Measuring equipment: - Gas quantity

- pH / redox / LDO / temperature

- Gas mass measurement system

  • SENSOcontrol with touch screen

image.pngimage.png


s en so control

  • General automation system SENSOcontrol is used for data acquisition applications and control of test devices (pumps, agitators)

  • The system integrates an intuitive touch screen, which facilitates users to set parameters and display measurement data in real time

  • Data storage

  • Control:-Agitator

- pH control pump

- Feed pump and discharge pump

  • Sensor calibration support

  • Calculate the generated biogas Nm3

  • Ethernet interface

image.png



BTP2-CONTROL (with pump module)

- Asynchronous time control of feed and discharge

- pH-control control system


Pump module

  • These pumps are perfectly combined with SENSOcontrol data acquisition and control systems, especially for UIT biogas testing equipment

  • These pumps are equipped with stepper motors, so they meet the highest accuracy requirements and are suitable for continuous operation

  • pH control software can set the desired pH value and control parameters

  • Feed control software, which can set pumping time and interval time (asynchronous time control)

  • Feeding control software, which can set pumping time and interval time (asynchronous time control)

  • Storage and visualization of pumping sequences

image.png


BTP2-CONTROL automatic biogas testing equipment

  • The system can be used in combination with UIT's AS2 pump module and autosampler, with high equipment and automation

  • BTP2 controlled biogas testing equipment is mainly used in scientific fields, but can also be used in matrix and gas production testing in other applications.

  • A gas mass measurement system can connect up to 10 bioreactors

  • 15 liter glass reactor, available in different volumes upon request

  • Continuous operation through automatic feeding

  • Electric heating; optional cooling

  • Silicon heating belt

  • Double-stage agitator with airtight shaft

  • Dispensing pump for pH control

  • Gas bags for collecting gas samples

  • Measuring equipment: - Gas quantity

- pH/redox potential (optional)/temperature

- Gas mass measurement system (CH4, CO2, H2S, O2)

  • Automatic gas analysis system

  • Biogas control software package

  • SENSOcontrol with touch screen

image.png


BTP2 with feed system

  • BTP 2 with feed system for accurate feeding by using eccentric screw pumps and scales

  • BTP2 includes feed pump and discharge pump

  • To meet the requirements of the automatic feed/discharge system of biogas testing equipment, UIT has equipped the biogas testing equipment with a powerful eccentric screw pump or peristaltic pump.

  • Eccentric screw pump is suitable for larger conveying volumes and particle sizes

  • Solid content size: 6 mm - Maximum fairway cross-section - Other maximum solid sizes available upon request

  • Maximum fiber length: 30 mm - Other maximum fiber lengths available upon request

  • Rated flow rate 51 liters/h with additional frequency converter for changing flow (minimum 20 liters/h)

  • External ventilation of the inverter – required when using the minimum range of the pump (5 liters/hour)

  • The system is equipped with a weighing pan to accurately display feed results

  • Control the pump module and scale module via SENSOcontrol: - Asynchronous time control for feeding and discharge

- Weighing monitor

  • SENSOcontrol with touch screen

  • A single BTP module can also be equipped with an eccentric screw pump

image.png


BTP2-STERILE modular bioreactor

  • Bioreactors are sterilizable

  • 5/8/10 liters of glass reactors of different volumes, other sizes available upon request

  • Double wall reactor (topped) or no top reactor

  • Agitator with airtight shaft

  • Heating and cooling of reactors

  • Dispensing pump for pH control/feed/output

  • Gas inlet for 3 types of gases, equipped with mixing device and a mass flow controller

  • Measuring equipment: - pH/LDO/Redox/Carbon dioxide/Cell density temperature

- Gas mass measurement system (optional)

  • SENSOcontrol with touch screen

image.png


GAS QUALITY Gas mass measurement technology
  • Possible measurement parameters

  • (Handheld or fixed gas mass measurement system):

- CH4   0...100 vol %   Infrared sensor

- CO2  0...100 vol %   IR sensor

- O2   0...25 vol %    Electrochemical sensor

- H2S   0...5000 ppm    Electronic chemical sensor

- H2  0...2000 ppm1)   Electrochemical sensor

- H2   0...100 vol%1)   Thermal conductivity sensor

  • Only suitable for fixed gas mass measurement systems, not for handheld gas mass measurement devices

image.png
image.png


BTP-100 pilot equipment/pilot container

  • Pilot equipment used in biotechnology applications can be customized completely according to customer requirements

  • Biotech pilot equipment can provide innovative, high-performance and safe bioprocess solutions for a variety of applications

  • Pre-fermentation and post-fermentation processing equipment and storage solutions can be realized in containers

  • The reactor size can reach 1000 liters; steel reactor

  • Electric heating of bioreactors

  • Feed pump and discharge pump

  • Dispensing pump for pH control

  • Measuring equipment: - Gas mass

- Quantity of gas

- Mass flow controller

- pH/Redox/Temperature

  • SENSOcontrol with touch screen

  • The pilot equipment can be equipped with additional gas mass measurement equipment

image.png





Pilot vessel - Biogas (BTP2-control with pump module)

- pH/Redox/Temperature

- Gas mass measurement system


Pilot container-Biotechnology

  • Pilot containers for biotechnology applications can be customized and manufactured completely according to customer requirements.

  • Biotech pilot containers can provide innovative, high-performance and safe bioprocess solutions for a variety of applications

  • Pre-fermentation and post-fermentation processing equipment and storage solutions can be implemented in containers

  • Sterile bioreactor with stirrer

  • Complete set of container equipment (air conditioning, electrical equipment, gas alarm system)

  • Electric heating of bioreactors

  • Ingredient pump

  • Measuring equipment: - Gas mass

- Mass flow controller

- Quantity of gas

- pH value/redox value/temperature

  • SENSO controller with touch screen

image.png


Application areas

Provide standardized and customized laboratory testing facilities for biogas research, product development (enzymes, nutrients), process optimization and biotechnology


Comparison table of several models


BT P2 BASIC

BT P2

BT P2 analyzer

BT P2 control

B TP sterile

pilot plant

Reactor volume







5l


15/30/60l

Optional


90-1000L, stainless steel






Electronic heating system, including temperature controller

Suitable for disinfection






Mixer, including airtight shaft feedthrough







Airtight shaft feedthrough

Axis feedthrough

Suitable for asynchronous operation of mixers

Measuring instruments







Gas quantity (gas tank counter or Milli gas counter)

Optional

Automatic gas mass measurement (CH4, co2, H2S, O2)



Optional

•Use measurement for up to 8 reactor unitsMeasuring instrument




Optional

•Measurement of H2 in gas phase



Optional

Optional

Optional

Optional

Air pressure sensor



Optional

Optional

Substrate pH measurement

ORP measurement in substrate


Optional

Optional

Optional

Optional

Optional

Measurement of dissolved carbon dioxide in substrate


Optional

Optional

Optional

Optional

Optional

Inside the reactor temperature

Gas temperature

Optional

The speed and torque of the mixer

Optional

Water supply and drainage pumps







Pipe pump

Optional

Optional

Optional

Optional

Optional

Optional

Eccentric screw pump

Optional

Optional

Optional

Optional


Optional

SENSO control - Data storage, visualization and control







SENSO control includes touch screen


PH control-automatic pH setting


Optional

Optional

Optional

Optional

OPR Control





Optional


Automatically trigger feeding


Optional

Optional

Optional

Optional

Optional

Control of additional pumps


Optional

Optional

Optional

Optional

Optional

Torque measurement, not in BTPsterile









Collection